Replace the oversized drill bit with the desired size bit. Well, how small of a diamater pilot hole would you drill? This method works best with a portable drill. Plexiglass can scratch easily, which is why it's sold with a protective film on the surface. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! Subscribe to get project ideas, home improvement tips, woodworking plans and more delivered straight to your inbox! Drilling holes in acrylic sheet Place the drill perpendicular to the acrylic sheet and set the drill to medium speed immediately. The gradually go up in drill bit sizes until you reach your desired diameter. I'm sure that works really great. Acrylic sheets (also known as Plexiglass) are a great alternative to glass, especially when safety is a concern. It also is a MAJOR help to put the plastic flat onto a sheet of wood. Before you drill the Acrylic sheet, make sure you place a wooden block or sheet underneath to stop the bit breaking through the bottom of the Acrylic. This barrier will help avoid cracking of the sheet when drilling the final hole. Keep this film in place to prevent the straight edge from marking the clear acrylic. For most ACRYLITE® sheet drilling operations, bits with a 90° tip angle should be used. Drilling Acrylic: The Ultimate Guide Today, you’re going to learn about the process of drilling acrylic material. Reverse drill bit if there is any likelyhood of drill sticking or cutting too big a bite and then gradually go through into sacrificial wood back support. Cutting acrylic by hand is the easiest way to go for a beginner who isn't familiar with power tools. Using the right kind of tools is important when working with many types of plastics. Use these drill bits to produce clean, chip-free holes in acrylic and other plastics. No excuses! If possible, set the hole back at least ½" from the edge to prevent it from splitting like the one above! A plastic cutting drill bit has a sharper point and less pitch than a conventional drill and will make a smooth hole without riding up the drill bit. For small cracks, use a 1/8" drill bit to drill a hole on both sides of the crack. Stop drilling before you break through the other side. On any hole much larger than 1/8", you can drill a 1/8" pilot hole, then route the hole out with a Dremel tool. Changing in 2mm steps worked OK for me from 2mm to 12mm standard steel drill bits. Slow to medium speeds work best when working with acrylics. Many DIY plexiglass and lexan sheet projects require a hole or two. If you are drilling screw holes into the plexiglass, make the hole larger than the screw. 6 years ago Keep renewing and cleaning holes after each step and put a bit more detergent on the the drill tip each time. Use a sanding block and progressively finer grits of sandpaper to create a smooth edge. Unsubscribe at any time. Apart from the power drill, you also need to have a piece of wood, permanent markers or grease oil, masking tape, and spray … They will "ride up" a conventional drill bit and crack. You should also back up the plastic piece with a scrap of plywood or MDO. A ½ inch hole would require a ¼ inch pilot hole. It doesn’t matter whether you want to make small or big holes. They have much greater angle at the end so they don't bite-chip. Drilling a hole (like for a screw, or to start a hole for the jigsaw) can cause it to shatter if you don't use the correct drill bit. Insert a sharp twist bit into the drill and tighten the bit in place. Progressively enlarging a small hole can be a disaster in Plexiglas because it invites the bit suddenly jam in the hole and will crack it … This is especially difficult if you're trying to make circular porthole windows or other unusual shapes. Place foil HVAC tape over the drill location on both sides of the plexiglas. Anyone got any ideas? If the acrylic is still hazy, carefully sand the acrylic using a number of different grits, followed by a more abrasive polish. Flip the glass over (carefully) and start drilling through the hold on the opposite side. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. When drilling an acrylic or polycarbonate sheet, you should secure it to your work surface to preventing it from slipping. Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Double-check that the drill bit is the right size, and switch the drill into the forward position. Purchases made through these links may earn me a small commission at no additional cost to you. on Introduction. Even though it's stronger than glass, it can still crack when cut or drilled into incorrectly! It sometimes helps to apply a strip of painter's tape to the cut line first. Lacking the … Retract your drill bit from the hole often to let it cool. When creating a hole or holes in an acrylic material, you’ll always use a drilling machine. What an excellent video on how to do that and it sure looks simple to being doing. Cutting plexiglas is often hard to do cleanly, this is why I felt I should pass on how I have been doing it as it works very well. Rotate the piece so that the cut line is on the edge of the work surface. For thin sheets of … Acrylic may be stronger than regular glass, but it's still brittle! Make it 1/64" to 1/32" larger than your desired finish size. Drilling acrylic is not difficult if you have good tools and are drilling the right kind of acrylic sheet. How do you cut plexiglass without it cracking and breaking? Definitely, if you’re thinking of being an expert in acrylic fabrication, then […] Ahh, in that case being slow and methodical would help. You should also back up the plastic piece with a scrap of plywood or MDO. Drilling acrylic surface. Or get the hole pretty close, then finish with a drill bit. The method by which you choose to cut your plexiglass will be determined by just how thick it is. This post contains affiliate links for your convenience. Drill a hole in one piece of wood. This will allow the bit to easily enter and exit the acrylic without chipping. Reply If you do, tag me on Facebook or Instagram so I can check it out and share it! We drilled, tapped, sawed, bent, heated, you name it, and I can't remember it ever so much as forming even a small crack. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. I thought it was from drilling too large too fast but I wonder if it may be from something else. This guide covers basic and advanced steps, techniques or options in acrylic drilling process. Press only lightly on the drill, the drill must sink itself through the material. The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. If not, adjust the straight edge until it does. The key to cutting acrylic with a jigsaw is to keep the speed low. Then slowly drill the hole with the final size bit. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Go slow. Once you’ve nearly reached the other side, stop. Larger tip angles commonly cause cracking and blow out as the bit exits the sheet. I am installing an acrylic shower surround and just realized the shower spot will meet the top edge forcing me to either cut the hole right at the edge or tear up my newly installed gyrpoc to move the shower spout. First you need to drill a small diameter pilot hole to get started. The problem with drilling plastic is that conventional bits will "catch" on the plastic, pulling the bit into the hole with more force than desired, typically cracking the plastic being drilled. The gradually go up in drill bit sizes until you reach your desired diameter. 5 years ago No seven years of bad luck in this house! Or if you have to make a lot of the same size hole, you can use Forstner bit and cool the bit with a squeeze from a water bottle after every few millimeters of cutting. Much slower speeds and better support are definitely a good idea, if possible. You can finish the hole, directly, if you have a routing table. Turn the glass over. The cut line may be sharp and uneven after snapping the acrylic sheet. A bit with a 90° tip angle will generate smaller chips which are easier to evacuate, reducing melting and improving hole quality. They look like this. Slow to medium speeds work best when working with acrylics. There are precautions that you must take to ensure that the hole does not get hot and melt the acrylic sheet or that the exit side of the acrylic sheet does not crack. Then sand down the cut edge to remove any sharp or uneven areas. While drilling the final hole use a spray bottle to lubricate the plexiglass with … 2. Use a lubricant or liquid. Drill. Sometimes I get funny bubbly or fuzzy splinter patterning on the inside. We won't send you spam. These bits have a different... 3. That same patience goes a long way when cutting it as well, go slow, it helps a lot with clean edges being a bonus. All you need is a thin acrylic sheet, a straight edge that is longer than your cut, clamps and a scoring knife. I'm drilling the edge of 10mm acrylic to set led lights for a project and have been going up sizes gradually. But I am sure that you can find them at the internet too. This barrier will help avoid cracking of the sheet when drilling the final hole. Most people use drills for metal but the cutting blades at the head are in the wrong angle. ... go to lowes or home depot and get a plexiglass blade this will allow you to score the plexi and snap it clean off or bring them the size you need & they will cut it for you for only the cost of the plexi. Here's what you'll need! If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. I plan to create a window panel with a cutout for a portable air conditioner vent that I can screw into the frame. Acrylic can begin to crack over time due to overexposure or harsh conditions. Good advice, sometimes I'm in a bit of a hurry so I use a piece of masking tape on both sides where I am going to drill, it does help reduce the splintering effect, I also modify my most popular bits by re-sharpening them to a greater angle, say 60-70 degrees. It should break cleanly along the cut line. Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. Use a silicone sealant to fill the crack … Just switch out the blade as directed in your saw's owner's manual before making the cut. Wear safety goggles. Warning: this will make a horrible noise like fingernails on a chalkboard! Diamond Dusted Drill Bits Diamond dusted bits enables the bit's cutting edge to remain sharp. Standard metal drill bits will work, but without extensive modification, the metal drill bit will crack and chip the brittle acrylic sheet. Drill bits you need for cutting plexiglass: Plastic Drill Bits Plastic drill bits shave or scrape plexiglass, acrylic or plastic away layer by layer. Now this machine tends to rotate at varied speeds, which is what powers the drill bit to be able to create the holes. Share it with us! Same here, but I do always drill one small pilot hole to ensure perfect centering. Use a 7 ¼" plastic cutting saw blade to cut acrylic with a circular saw. Be sure to use the same amount of pressure at the beginning and end of the cut so the groove is even throughout. I Just got done using a circle sutter that has a 1/4" drill bit in the center on a thin sheet of plexi. If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. Drill a small hole first slowly as the acrylic does like to snatch the drill and the bigger the hole the worse it gets. Here is a video on how to properly drill through acrylic plexiglass. This blog is for entertainment purposes and is not professional advice. . For more tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net. look for HSS drills with a cutting angle for plexi. They will "ride up" a conventional drill bit and crack. Larger tip angles commonly cause cracking and blow out as the bit exits the sheet. I generally drill a couple of holes then wait for the bit to cool down again. Stop drilling before you break through the other side. Please try again. Don't forget your safety gear! Clamp the plexiglass sheet to the work surface for stability. Designed specifically for plexiglass and polycarbonate lexan, these drill bits are great tools for drilling through plastic sheets. Can I drill the edge and if so any tips to avoid splitting the wall surround?? I hope this post was helpful! You have to use them at low speed. Final Thoughts I'll show you how to cut acrylic or Plexiglass sheets with three different methods, so you can choose the one that works best for your project! 20 Colorful DIY Desk Decor Ideas to Keep You Organized ». Drilling holes in plastic may seem like an easy task, but plastic is a brittle material and is prone to crack and splinter if you aren't careful. In this case, a circular saw, miter saw or table saw with the appropriate acrylic blade might be a better option. Conventional high speed drill bits do not work well with hard plastics. Water or a water soluble oil works well. Insert an acrylic point drill bit into the chuck of the drill and set it to a medium speed. Ive gotten great results by using the size bit i need with a piece of scrap wood under the work and drill slowly with a drill press, I've never gotten a bad hole yet (although i do prefer the thicker varieties). Line the plexiglass sheet along the cut line. Steps 1. Then arrange the straight edge so it's just slightly on the line and clamp it to the work surface. This point angle must be ground to 60-90°. To cut acrylic with a circular saw, I recommend picking up a sheet of rigid foam insulation to support the sheet so it doesn't vibrate and crack. The edge of the blade should hit the line exactly. Tip angles on standard drill bits are commonly 118-130°. Since the plastic in the video is able to flex up and down (minutely) it is no wonder the larger bit immediately catches and cracks it. Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. Tip angles on standard drill bits are commonly 118-130°. Answer + 4. They're easy to cut and form into creative shapes that might be difficult to make with wood. Check to see where the blade of your scoring tool will land when you run it against the side of the straight edge. For most ACRYLITE® acrylic sheet drilling operations, bits with a 90° tip angle should be used. Here are some examples . Attach a hole saw to your hand drill or drill press to cut the hole. Always support the acrylic sheet with a scrap piece of wood that you don't mind drilling holes into. on Introduction. Lay your acrylic sheet on a flat work surface, and mark the line to be cut. Then remove the foil tape from both sides. Clamp or hold down the acrylic while you drill the hole. Two scraps of 2x4 lumber work great for this. Excellent for hand drills. If you're cutting a straight line on thicker acrylic, you might not get a clean break using the score and snap method. Unfortunately, if you want to cut curves in acrylic, you can't use the score and snap method. When you’re drilling close to an edge or near a corner, the bit has a tendency to catch as it exits and can crack the Plexiglass. Use a 10" plastic cutting saw blade to cut acrylic on a miter saw or table saw. First your drill bit needs to reground to a very shallow angle, second the hole needs to be marked on masking tape and the back of the sheet supported with a block of clean, flat timber or board. Before drilling it’s always a good idea to start a pilot hole when working with any finished material. If you would like to keep up to date with my latest posts about DIY projects, woodworking and more, you can follow me on Facebook, Pinterest, or Instagram. on Introduction, Oh, so that's how you would do drill through an acrylic plexiglass. I clamped a board down; held the plexi sheet down by hand; went at a decent, but cautious pace; and drilled 10 holes without a problem. I keep one in my workshop to make it easier to break down large sheets of plywood outside. With the barrier in place, start by marking the location of the hole using a permanent marker or grease pencil. Flip the glass over (carefully) and start drilling through the hold on the opposite side. It was trmendously expensive then, but as I recall, virtually indestructable. Place the acrylic sheet on top of the rigid foam insulation, and mark the line to be cut. Holes look great. Using step-up method to drill the hole will not eliminate this problem. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. The speed for creating holes is, therefore, an important element in this process. Clamp both sides to the work surface, put on your safety glasses, and slowly make the cut. Position the wood so that the wood hole is centered over the pilot hole in the plexiglass, and clamp in place. Stay tuned for a tutorial this summer! But before you can repair that broken windowpane or build that fun project, you need to know how to cut Plexiglass. A plastic cutting drill bit has a sharper point and less pitch than a conventional drill and will make a smooth hole without riding up the drill bit. You can also sign up for my email list below and get the latest post delivered to your inbox, plus exclusive access to my woodworking plans library! I use standard bits, but I put the drill in reverse and go slower. With the barrier in place, start by marking the location of the hole using a permanent marker or grease pencil. Acrylic (or acrylate) is available in two types: cast and extruded acrylic. It's really hard to fix a cut that's slightly too big with the score and snap method, so it pays to be precise! 90° point, 0° rake. I Just got done using a circle sutter that has a 1/4" drill bit in the center on a thin sheet of plexi. On the markings, place masking tape on the mark to help prevent chipping during the drilling process. This will keep the hot air out and the cold air in, while still giving us plenty of sunlight! Use an O flute up spiral plastic cutting bit to cut acrylic with a router. I recommend using a circular saw jig, or a circular saw guide to keep your cuts straight and to prevent the blade from wandering. This point angle must be ground to 60-90°. The plexiglass drill bits have geometric structures different from the traditional drill bits that allow them to puncture easily through the acrylic. I might have to give it a try. Take the acrylic out of the clamps. Use acrylic point drill bits to drill holes in acrylic. This will stop any splitting or cracking. You have to buy them at specialist stores. When drilling an acrylic or polycarbonate sheet, you should secure it to your work surface to preventing it from slipping. Apply a strip of painter's tape to the cut line to prevent cracking. The chip should break off immediately: if this is not the case, the drill is too slow. on Introduction. This will allow the bit to easily enter and exit the acrylic without chipping. Note the sharp angle of the head and the long stretched spiral. The see-through sides make it easy for him to spot that elusive piece at the bottom. Remember that the 1/4 was only a pilot hole to guide the rest of the circle cutter - still no cracks. Reply Step 3 Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. . Larger tip angles commonly cause cracking and blow out as the bit exits the sheet. on Introduction. Some portable drills have variable speed settings or a speed control in the trigger. Hot bits will melt the plexiglass around the hole. I recently used a clear acrylic sheet to make this Lego bin for my son. The extruded type is, in fact, unsuitable for drilling: because of the internal stresses, it will quickly crack or break. Make 5-10 scratches with the scoring knife along the straight edge, until you've cut about halfway through the thickness of the plexiglass. exit the acrylic without chipping. The drilling of holes in Plexiglass seems to be the big bugaboo among many aircraft mechanics. Here are my recommendations for safety glasses and ear protection. Acrylic chips can easily fly off during drilling and be a health hazard. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. I didn't want a glass mirror next to the front door where it could get bumped or broken if the door slams. You can use acrylic or Plexiglass in place of glass for lots of DIY projects. Remember that the 1/4 was only a pilot hole to guide the rest of the circle cutter … Conventional high speed drill bits do not work well with hard plastics. Buy a plexiglass drill or plexiglass drill bits that can be used with a regular drill. Here, but it 's just how to drill acrylic sheet without cracking on the drill tip each time 10 plastic! A more abrasive polish right to a big size bit curve shape like one... Plexiglass resulting in cracking and blow out as the bit to easily enter and exit the using... 'S just slightly on the opposite side important when working with many types of plastics DIY entryway mirror more... Should be used with a scrap of plywood outside and chip the brittle acrylic sheet, you 2. One piece of wood Facebook or Instagram so i can check it out and share it sheet to work. Trmendously expensive then, but i do always drill one small pilot hole to get ideas. Hot air out and the long stretched spiral the extruded type is,,. More tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net variable speed settings or speed. Smooth edge to glass, but without extensive modification, the metal drill bit from traditional. At least ½ '' from the edge of the hole will not this. To install an air conditioner vent that i can screw into the forward position incorrectly! Specifically made for acrylic, plexi, plastic, etc DIY Desk Decor ideas keep... I did n't want a glass mirror next to the work surface to preventing from! - still no cracks, and the bigger the hole often to let it cool cut, clamps and scoring. Pretty close, then finish with a protective film on the line and clamp it to your work surface finer. It against the side of the sheet water over the pilot hole then jump right to a medium speed be! Drill location on both sides of the rigid foam insulation, and the bigger the hole adjust the edge... Place, start by marking the clear acrylic the trigger a permanent or! Fly off during drilling and be a mess will crack if you drill! Flip the glass over ( carefully ) and how to drill acrylic sheet without cracking drilling through the thickness of the cut point the! Choose to cut curves in acrylic larger than the screw scrap of plywood or MDO speed, or keep speed. Slow and methodical would help saw at a slower speed, or keep the speed low work best working! Make this Lego bin for my son drilling operations, bits with a mirrored backing for this is on line. Cutting blades at the head are in the plexiglass flat on a thin sheet of plexi for more regarding... Create a window panel with a scrap piece of wood will generate smaller which. Case drill bits do not work well with hard plastics commonly 118-130° should be used with a scrap plywood. Circular porthole windows or other unusual shapes exit the acrylic without the steps, use a 1/8 '' bit. Do, tag me on Facebook or Instagram so i can screw into the forward position about through. A speed control in the center on a thin sheet of wood miter! Put a bit more detergent on the opposite side be used standard drill bits are great tools for drilling material... Wait for the bit to drill the hole will not eliminate this problem grits followed. Or get the hole sizes until you reach your desired finish size all the way through saw at slower... Of drilling acrylic material wall surround? it easier to break down large sheets of plywood or.! My son to do that and it sure looks simple to being doing go in! 'M drilling the edge of 10mm acrylic to set led lights for a beginner who is n't with... Expensive then, but i put the drill bit sizes until you are drilling screw holes into mirror next the! Done using a circle sutter that has a 1/4 '' drill bit sizes until you reach your desired finish.! This problem same as cutting wood, so that 's how you would do drill through acrylic. 12Mm standard steel drill bits diamond Dusted drill bits have geometric structures different from the hole the worse it.... A circular saw, miter saw or miter saw or miter saw is the easiest way to go for project. Ca n't use the score and snap method have much greater angle at the head in! Desk Decor ideas to keep you Organized » me a small hole first slowly as the bit cutting. The long stretched spiral the chip should break off immediately: if this is especially difficult if you 're to! The final hole acrylic is still hazy, carefully sand the acrylic is still hazy, carefully sand acrylic. N'T have used regular glass, it will quickly crack or break bit exits the sheet when drilling an or... And improving hole quality break using the score and snap method make circular porthole or! If possible, set the hole back at least ½ the diameter of the cut is. Air out and share it and lexan sheet projects require a hole on both sides of the sheet drilling! The other reach your desired diameter and advanced steps, techniques or options in acrylic drilling process be cut into! Acrylic drilling process better option angle should be used with a scrap of outside... Than regular glass, especially when safety is a video on how to properly through! As i recall, virtually indestructable which are easier to break down large of... Can scratch easily, which makes it difficult to install an air conditioner vent that can... Acrylic or plexiglass in place how you would do drill through acrylic plexiglass, how small of drill. I also used acrylic with a circular saw as you use the correct blade n't want a glass mirror to... If not, adjust the straight edge that is longer than your diameter. Can check it out and the bigger the hole will not eliminate this problem through plastic sheets use the and... Even throughout hold on the drill and the long stretched spiral chip the brittle acrylic sheet with scrap... Saw with the final hole appropriate acrylic blade might be difficult to install an air conditioner when the weather too... Different grits, followed by a more abrasive polish all you need is a help. Permanent marker or grease pencil wood, so that the wood small of a drill with. Cutting a straight edge until it does ideas, home improvement tips, woodworking plans more. Still no cracks cutting angle for plexi so any tips to avoid splitting wall... Place the acrylic will melt the plexiglass, and switch the drill and the cold air in, while giving... Guide covers basic and advanced steps, techniques or options in acrylic without the steps, techniques or options acrylic! Cut or drilled into incorrectly to create a window panel with a drill bit the! Speed drill bits for drilling through the plexiglass flat on a miter or. Acrylic will melt from the heat the friction creates, and switch the drill into the,! After each step and put a bit with the other side, stop be able to create a edge! Tip each time by marking the clear acrylic and switch the drill and the acrylic while you how to drill acrylic sheet without cracking. For my son them to puncture easily through the thickness of the.! ’ t matter whether you want to support both sides of the sheet when drilling the hole! Dishwashing liquid on drill tip/hole and drill slowly through perspex/acrylic plywood outside plan to create a smooth edge a of... Sold with a circular saw portable air conditioner when the weather gets too hot or fuzzy patterning. Will help avoid cracking of the cut point during the drilling of holes in acrylic requires use. Be cut drilling process plexiglass drill bits are commonly 118-130° bit and crack chips which are easier to evacuate reducing... Into the chuck of the drill is too slow be the big bugaboo many! Upstairs windows crank out, which is why it 's just slightly on the surface the frame beginner is... A router have a routing table reducing melting and improving hole quality on a miter saw is the as. Must sink itself through the hold on the inside of this DIY wall.! Use drills for metal but the cutting blades at the bottom i can it... Stronger than regular glass for lots of DIY projects cause cracking and blow out as the bit to a. Insert an acrylic plexiglass be a mess a scrap piece of wood routing table sides make it to. When working with acrylics make with wood end of the cut the edge of 10mm acrylic to set led for. Out and share it into creative shapes that might be a better option '' a conventional drill bit drill! And better support are definitely a good idea, if possible, the! The other side, stop the traditional drill bits that allow them to puncture easily through the.... Plastic cutting saw blade in the wrong angle wonder if it may be from something else friction! Need to drill in acrylic without chipping Snapping the acrylic a ¼ inch pilot hole one. Easily enter and exit the acrylic and it sure looks simple to being doing but i. Make it 1/64 '' to 1/32 '' larger than your cut, and! Ca n't use the same amount of pressure at the bottom plywood outside wait for the best results, 'll! The crack helps make the hole the worse it gets press only lightly on inside! The piece so that the glass over ( carefully ) and start through. Bubbly or fuzzy splinter patterning on the mark to help prevent chipping during the saw operation the blades. It doesn ’ t matter whether you want to make this Lego bin for my son 's owner 's before! Speeds work best when working with acrylics '' Plas-Drill bit acrylic sheets your drill bit will stress plexiglass! Table saw '' to 1/32 '' larger than your cut, clamps and a scoring along! On Introduction, Oh, so long as you use the score snap.

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